We have commenced our commercial operations as a manufacturer of sugar from 2015 from Upalave, Taluka-Phaltan, Maharashtra which is the second largest sugarcane growing state in India. We are operating as a single plant with installed crushing capacity of 7500 TCD. We are manufacturing sugar by processing the sugar cane.
We started commercial production of ethanol from our distillery in Fiscal 2019 and expanded our capacity in Fiscal 2024 from 60.00 KLPD to 500.00 KLPD. We manufacture ethanol from Sugarcane Syrup, B- Heavy and C- Heavy molasses. The Company’s distillery capacity is fully dedicated to the production of ethanol which is blended with petrol and is supplied to Oil oil Making marketing Companies.
The key intermediate and final products that emanate during the sugar manufacturing process are B Heavy Molasses, C Heavy Molasses and bagasse. B Heavy molasses is an intermediate product which is lighter in colour and has higher sugar content. C Heavy molasses, on the other hand, is the final by-product that is left behind after multiple stages of crystallisation and has a lower sugar content. We use the B Heavy and C Heavy molasses that emanate during the sugar manufacturing process as raw materials for our ethanol production. We have also set up a bio-syrup plant with a capacity of 550.00 TPD which enables us to preserve sugar syrup for up to a year – which facilitates the usage of sugar syrup throughout the year including during off-season.
Extra Neutral Alcohol is a food grade alcohol. It is the primary raw material for making alcoholic beverages and does not have any impurities. ENA also serves as an essential ingredient in the manufacture of cosmetics and personal care products such as perfumes, toiletries, hair spray, etc. It is also a good disinfectant as methylated spirit. We have 75 KLPD installed capacity for ENA production.
Our manufacturing and distillery operations are power intensive. We have, therefore, set up a co-generation unit to ensure reduced dependence on outside sources of electricity. Our co-generation unit uses the by-product from our sugar manufacturing i.e. bagasse, as the primary raw material. We also sell the surplus power generated over and above our captive consumption to a state electricity distribution company. We have a co-generation capacity of 26.5 megawatts.
Bagasse is another by-product product of the sugar manufacturing process. It is the fiber left behind when sugarcane stalks are crushed. Spent wash is the residual effluent produced during the fermentation and distillation processes in ethanol production from sugarcane molasses. Typically, for every liter of ethanol produced, 8 to 10 liters of spent wash is generated, making its disposal a significant environmental concern. Bagasse and Spent wash were used as a fuel source for our sugar and ethanol plants for producing renewable energy. We use bagasse and spent wash as a fuel for our incineration boiler for distillery and for the co-generation of power and thereby reducing the usage of fossil fuels and contributing to the reduction of greenhouse gases.
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